FOUNDRY

 
 

Modern infrastructure and a state of the art machine shop

The present product range comprises of:

Single piece casting in Grey Cast Iron, weight range 500 Kg. to 13000 kgs.

Single piece castings in S.G. Iron (Ductile Iron), weightrange 500 Kgs. to 8000 Kgs.
 
 
 
 

Castings for manufacture of Dies for machine toolapplication in different alloys of Grey Cast Iron and S.G. Iron with Full Mould process.

Precision highly intricate thermocole, wooden and metallic patterns.

 

Castings in rough/fully machined condition for specific applications in variety of industries, such as,

Automotive,
Machine tools,
Pumps and valves,
Heavy duty compressors,
Agriculture,
Sugar,
Cement machinery,
Wind Power Projects

 

Capacities and Facilities in Foundry

No. Particulars Capacity/Facility
1. Liquid metal capacity
  • 1200 Tons/Month
2. Largest Single piece weight
  • Grey Cast Iron:13 Tons
  • Ductile Iron: 8 Tons
3. Moulding
  • 35 Tons / hour capacity Omega make Continuous Sand Mixer
  • 10 Tons / hour capacity Omega make Continuous Sand Mixer
  • Two part phenolic resin sand system with reclamation unit
  • 40 Ton capacity knock-out
4. Melting Unit
  • 3 Ton capacity medium frequency Inductotherm make induction furnaces:2nos.
  • 12.5 ton capacity medium frequency Inductotherm make induction furnaces:1 no (Holding furnace)
  • Two part phenolic resin sand system with reclamation unit
  • 40 Ton capacity knock-out
5. Furnace Power Rating
  • 1800 KW
6. Cranes in Foundry
  • 5 Ton Crane: 2 Nos.
  • 10 Ton Crane: 2 Nos.
  • 15/5 Ton Crane: 3 Nos.
  • 15 Ton Crane: 1 No.
  • 25/5 Ton Crane: 1 No.
  • 35/5 Ton Crane: 1 No.
  • 2 Ton Crane: 1 No.
7. Engineering
  • Pro-Engineering software for solid modeling
  • Pro-Cast Simulation Software
8. Process Control
  • Spectrometer
  • C.E. Meter
  • Pyrometer
  • Sand Testing Equipments
9. Quality
  • Universal testing machine
  • Spectrometer
  • Brinell hardness testing
  • Sand testing equipments
  • Impact Testing at sub-zero temperature
  • Ultrasonic testing machine:3 nos
  • Magnetic Particle Testing

Capacities and Facilities in Machine Shop

SrNo Name of the machine Nos. Table/Chuck Size
1. Horizontal Boring Machine (TOS Make) 1 1200 X 1200 X 800 mm
Spindle dia. 100 mm.
2. Horizontal Boring Machine (WMW Make) 4 800 X 800 X 600 mm
Spindle dia. 80 mm.
3. Planing Machine (WMW Make) 2 4’ X 10’ X 4’ Ht.
4. Vertical Turret Lathe 3 Job dia. 1050 mm. max.
5. Spinner (Horizontal turning centre) 1 Max. dia. 360 mm.
Z Axis stroke:750 mm.
6. Hart Ford (Vertical machining centre) 1 750 X 460 X 660 mm.
7. ELB (NC surface grinding machine) 1 Grinding length: 600 mm.
Table stroke: 650mm
8. Youji (Vertical turning centre) 1 Max. dia. : 700 mm.
Z axis travel: 800 mm.
9. Horizontal Milling Machine 8 Table size: 300 x 1700 mm Length
10. Vertical Milling Machine 7 Table size: 355 x 1600 mm Length
11. Radial Horizontal Plano Miller 1 Table size: 450 x 1600 mm Length
12. Radial Horizontal Plano Miller 1 Table size: 500 x 2000 mm Length
13. Radial Drilling Machine 3 Upto 50 mm diameter drilling capacity
14. Radial Drilling Machine 9 Upto 60 mm diameter drilling capacity

List of Prominent Customers

PHOTOGALLARY