Satara

Salient Features of Manufacturing Facilities

• WIL foundry at Satara has received technology from Meehanite Metal Company limited, UK
• Excellent product related infrastructure, Pattern shop, Machine Shop, Metallurgical Lab and Quality Assurance facilities
• Liquid metal capacity of 1200 T / month
• Machining facilities include : Horizontal Boring Machine, Planing machine, Milling machine, Turret Lathe, Drilling Machine, ELB, Hart Ford, Spinner, etc
• Usage of Pro-Engineering software for solid modeling and Pro-Cast Simulation Software
• Cranes used in foundry range from 2 to 35 Ton
• WIL foundry has a vibrant workforce comprising highly qualified professionals and highly skilled and experienced workmen with an average experience of over 2 decades in the foundry industry.

The Foundry has the following key facilities

S.No	Particulars	Capacity/Facility
1.	Liquid metal capacity	1200 Tons/Month
2.	Largest Single piece weight	Grey Cast Iron:12 Tons Ductile Iron: 8 Tons.
3.	Moulding	35 Tons / hour capacity Omega make Continuous Sand Mixer 10 Tons / hour capacity Omega make Continuous Sand Mixer Two part phenolic resin sand system with reclamation unit 40 Ton capacity knock-out.
4.	Melting Unit	3 Ton capacity medium frequency Inductotherm make induction furnaces: 2nos 5 ton capacity medium frequency Inductotherm make induction furnaces:1 no (Holding furnace) Two part phenolic resin sand system with reclamation unit 40 Ton capacity knock-out.
5.	Furnace Power Rating	1800 KW
6.	Cranes in Foundry	5 Ton Crane: 2 Nos 10 Ton Crane: 2 Nos 15/5 Ton Crane: 3 Nos 15 Ton Crane: 1 No 25/5 Ton Crane: 1 No 35/5 Ton Crane: 1 No 2 Ton Crane: 1 No.
7.	Engineering	Pro-Engineering software for solid modeling Pro-Cast Simulation Software.
8.	Process Control	Spectrometer E. Meter Pyrometer Sand Testing Equipments.
9.	Quality	Universal testing machine Brinell hardness testing Impact Testing at sub-zero temperature Ultrasonic testing machine:3 nos Magnetic Particle Testing.

Capacities & facilities in Machine shop

S.No	Name of the Machine	Nos.	Table/Chuck size
1.	Horizontal Boring Machine (TOS Make)	1	1200 X 1200 X 800 mm Spindle dia. 100 mm
2.	Horizontal Boring Machine (WMW Make)	4	800 X 800 X 600 mm Spindle dia. 80 mm
3.	Planing Machine (WMW Make)	2	4’ X 10’ X 4’ Ht
4.	Vertical Turret Lathe	3	Job dia. 1050 mm. max
5.	Spinner (Horizontal turning centre)	1	Max. dia. 360 mm Z Axis stroke:750 mm
6.	Hart Ford (Vertical machining centre)	1	750 X 460 X 660 mm
7.	ELB (NC surface grinding machine)	1	Grinding length: 600 mm Table stroke: 650mm
8.	Youji (Vertical turning centre)	1	Max. dia. : 700 mm Z axis travel: 800 mm
9.	Horizontal Milling Machine	8	Table size: 300 x 1700 mm Length
10.	Vertical Milling Machine	7	Table size: 355 x 1600 mm Length
11.	Radial Horizontal Plano Miller	1	Table size: 450 x 1600 mm Length
12.	Radial Horizontal Plano Miller	1	Table size: 500 x 2000 mm Length
13.	Radial Drilling Machine	3	Upto 50 mm diameter drilling capacity
14.	Radial Drilling Machine	9	Upto 60 mm diameter drilling capacity.